Home › Solutions › SCM · Production planning
Patented in Korea and the USLPA+
Find which process is delaying an order,
and why
LPA+ takes the output of your current planning system, reconnects it order by order, and shows the causes of shortages and late deliveries by process. Your planning engine stays as it is.
Trace each order from its first process to its last, and the point of delay becomes clear.
80%
Less analysis work
95~98%
Diagnostic accuracy
25,000
Demands per planning run
800,000+
Plans per planning run
Per product brief
Before and after LPA+
Today
With LPA+
Even when quantities add up, if a particular order comes out late, the plan output alone won’t tell you which process caused it.
Each order is shown from its first process to its last, so the point of delay is immediately visible.
To find the cause, planners rerun the plan again and again with different conditions.
Causes are broken down by master data, lead time, capacity, materials and more, so you adjust only what needs adjusting.
When a customer asks about a delivery date change, sales can’t answer right away.
Each process step gets a target date, so you can answer with evidence.
How LPA+ finds the cause
Scroll to follow six scenes in sequence.
Two modules
Plan Repegging
Reconnects tangled plans so each order can be followed individually.
- Allocates WIP and inventory according to each order’s priority
- Reflects new orders in the running plan right away
- Links each order to its material supply plan
Plan Analysis
Finds why quantities fall short or deliveries run late, order by order.
- Sets a target date for each process step
- Shows where, how much, and why a problem occurred
- Separates causes by master data, lead time, capacity, materials and more
Keep your current planning system
LPA+ works on top of the results from your existing planning engine. You can adopt it without replacing the engine.
Input
Your planning system
Plan results · Master data
LPA+
Order-level reconnection · Root-cause analysis
Plan Repegging · Plan Analysis
Output
Planners · Connected systems
Analysis screens · ERP · MES, etc.
Patented technology in Korea and the US
Granted patents in Korea and the US for a “product supply quantity calculation device based on single pegging.”
No planning engine replacement
Analyzes the results of the planning system you already use, as they are.
Built from manufacturing sites
We turned what we learned building and running high-tech manufacturing SCM into a product.
Implementation process
- 1Assessment
Review your current planning system and the scope to analyze. - 2Data integration
Decide how plan results and master data flow into LPA+. - 3Analysis setup
Configure order-level linking and root-cause criteria for your site. - 4Stabilization · Operation
We support operation and keep improving the features you need.
FAQ
Q. Does it integrate with our existing SCM?
Yes. LPA+ takes plan results and master data from your current planning system, and the analysis can be viewed on planner screens and in connected systems such as ERP and MES. The specific integration method is decided during the assessment.
Q. Do we have to replace our current planning engine?
No. LPA+ takes the plan results from your existing engine and performs order-level reconnection and root-cause analysis.
Q. How long does implementation take?
It depends on the integration scope and the state of your data. We propose a phased schedule after the assessment.
Talk to us about LPA+
An SCM consultant will review your inquiry and get back to you.
Related pages · IT & process consulting · Semiconductor · High-Tech